Soutenance de thèse : Anne COLOIGNER

Control of the Final Morphology of Epoxy-Thermoplastic Blends and their Mechanical Properties

Doctorante : Anne COLOIGNER

Laboratoire INSA : MATEIS

Ecole doctorale : ED34 : Matériaux de Lyon

Thermosetting epoxy resins are used to lighten materials in the aerospace and automotive industry. Nevertheless, high crosslink density makes the resins brittle. Thermosets can be toughened by the dissolution of a thermoplastic into resin monomers which phase separates during the curing cycle. By controlling the final morphology of the resin and the associated length scale, the mechanical properties can be improved for composite applications. Previous works allowed to identify two key parameters for controlling the morphology of epoxy-thermoplastic blends. The interaction parameters between the constituents control the onset of phase separation during the crosslinking reaction and the corresponding conversion stage. The glass transition temperature of the blend at phase separation controls the growth rate of the morphology. By considering an appropriate range for these two parameters, it appeared possible to prepare toughened epoxy resins with tailored morphologies. Polyetherimides of different compositions with a wide range of glass transition temperatures (Tg) and solubility parameters have been synthesized. These systems allowed to consider various affinities with the thermosetting precursors and different Tg’s in order to synthesize epoxy-thermoplastic resins with adequate final morphologies. In addition to these tailored polyetherimides, a commercial polyetherimide (Ultem 1000) is studied. Finally, various morphologies such as sea-island thermoplastic particles and co-continuous structures have been observed. The fracture toughness of these systems has been also studied by measuring the released energy during a crack propagation. The objective was to improve our understanding regarding the control of the morphology by preparing new epoxy-thermoplastic blends with enhanced mechanical properties. By varying the compatibility between the constituents and the Tg of various polyetherimides, we have controlled the onset of phase separation in these systems, leading to various morphologies of different thermoplastic sizes. Finally, the mechanical properties of the thermoplastic-modified epoxy resins are optimized when co-continuous morphologies of hundreds of nanometers are obtained.